Electromagnetic Field Simulation of Superconducting Cables

Category: 電磁場解析 > 超伝導 | Integrated 2026-04-11
FEM simulation of superconducting cable cross-section showing current density distribution and magnetic field lines in HTS tape layers
超伝導ケーブル断面のFEM電磁界解析 — HTS線材層における電流密度分布と磁場ベクトル

Theory and Physics

Overview — Current Status of Superconducting Power Transmission

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Are superconducting cables actually used in power grids? I have a strong image of them as future technology...

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No, they are already in the practical application stage. To give representative examples, the AmpaCity project in Essen, Germany, has been continuously operating a 10kV, 40MVA, approximately 1km HTS cable connected to the commercial grid since 2014. South Korea's KEPCO has also completed a 500m-class demonstration on a 23kV grid. In Japan, Sumitomo Electric has conducted a 66kV, 200m-class demonstration test.

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Wow, it's already that advanced! But what makes them so advantageous compared to ordinary copper cables?

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The key point is current density. HTS (High-Temperature Superconducting) wires can carry current at 5 to 10 times the current density of copper. This directly translates to space savings in underground power transmission tunnels in urban areas. For example, to secure the same 40MVA transmission capacity, while conventional 110kV OF cables would require 3 circuits, superconducting cables can do it with a single 10kV circuit. Transformers can also be omitted, making the entire equipment more compact.

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I see! But they have to be cooled with liquid nitrogen, right? What about that power consumption?

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Good question. The power required for cooling is typically about 0.5 to 1% of the cable's transmission capacity. On the other hand, the resistive loss of conventional copper cables is 3 to 5%, so even after subtracting the cooling cost, there is a net energy saving. However, this is the core of the design; FEM analysis must precisely evaluate the balance between AC loss in the HTS wire and the cooling load. Let's look at the necessary physical models in order.

E-J Power Law — Constitutive Law of Superconductors

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Superconductors have zero resistance, right? So why do we need a constitutive law like Ohm's law?

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"Zero resistance" is an idealized story; actual HTS wires exhibit extremely steep nonlinear resistance near the critical current density $J_c$. This is described by the E-J power law:

$$ E = E_0 \left(\frac{J}{J_c}\right)^n $$
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Here, $E_0 = 1\,\mu\text{V/cm}$ (the criterion electric field for superconductivity), and $n$ is an exponent representing steepness. A larger $n$ value indicates a material closer to an ideal superconductor. For YBCO-based (REBCO) wires, $n \approx 20\text{--}40$ is typical; for Bi-2223 tapes, $n \approx 10\text{--}25$.

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What changes with a larger $n$ value? What does it mean analytically?

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With a large $n$ value, when $J < J_c$, effectively $E \approx 0$ (superconducting state), but the moment $J$ slightly exceeds $J_c$, $E$ increases explosively. Numerically, this means an extremely nonlinear constitutive law. For an FEM solver, the apparent resistivity $\rho = E/J = E_0 J^{n-1}/J_c^n$ changes by many orders of magnitude depending on the current density, making Newton-Raphson method convergence very difficult. In practice, for $n > 30$, convergence often fails without damping or adaptive time-stepping.

Physical Background of the E-J Power Law and Equivalent Resistivity

The E-J power law originates from flux quantum (fluxoid) pinning and thermally activated creep inside the superconductor. When the Lorentz force from the external current exceeds the pinning force, flux quanta move (flux flow), inducing an electric field. The n-value reflects the uniformity of the pinning force distribution.

The equivalent resistivity tensor is:

$$ \rho_{sc}(J) = \frac{E_0}{J_c} \left(\frac{|\mathbf{J}|}{J_c}\right)^{n-1} $$

This resistivity approaches $\rho_{sc} \to 0$ for $J \ll J_c$, and at $J = J_c$, $\rho_{sc} = E_0/J_c \approx 10^{-14}\,\Omega\cdot\text{m}$ (for REBCO, with $J_c \sim 10^{10}\,\text{A/m}^2$). For comparison, copper's resistivity is $1.7 \times 10^{-8}\,\Omega\cdot\text{m}$, so in the superconducting state, the resistivity is more than 6 orders of magnitude lower than copper.

Temperature and Magnetic Field Dependence of Critical Current

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You mentioned $J_c$ in the previous equation; is it a constant value?

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No, $J_c$ depends strongly on both temperature $T$ and external magnetic field $B$. This is the biggest constraint in superconducting cable design. A commonly used practical model is the Kim-Anderson type:

$$ J_c(B, T) = J_{c0} \cdot \left(1 - \frac{T}{T_c}\right)^\alpha \cdot \frac{B_0}{B + B_0} $$
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$J_{c0}$ is the critical current density under reference conditions (self-field, 77K), $T_c$ is the critical temperature (about 92K for YBCO), $\alpha$ is the power exponent for temperature dependence (typically 1.5 to 2.0), and $B_0$ is a scale parameter for magnetic field dependence. To give a concrete sense of numbers, for REBCO wire at 77K and self-field, $J_c \approx 3 \times 10^{10}\,\text{A/m}^2$, but if cooled to 65K, $J_c$ more than doubles. Conversely, under a 3T external magnetic field, it drops to less than half.

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So, cable design is all about balancing temperature and magnetic field?

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Exactly. The magnetic field distribution within the cable cross-section is determined by the self-field generated by the cable itself, and the temperature distribution is determined by the balance between AC loss and cooling. In other words, determining $J_c$ requires knowing the magnetic field and temperature, determining the magnetic field requires knowing the current (which is constrained by $J_c$), and determining the temperature requires knowing the AC loss (a function of current and magnetic field)—everything is coupled. That's why coupled electromagnetic-thermal FEM analysis is essential.

More Precise Critical Current Model (Including Anisotropy)

REBCO wires have strong anisotropy originating from their crystal structure, causing $J_c$ to vary greatly depending on the magnetic field direction. An anisotropic model distinguishing between magnetic fields parallel to the ab-plane ($B_\parallel$) and along the c-axis ($B_\perp$):

$$ J_c(B_\parallel, B_\perp, T) = J_{c0}(T) \cdot \frac{B_0}{\sqrt{(k \cdot B_\parallel)^2 + B_\perp^2} + B_0} $$

Here, $k$ is the anisotropy parameter ($k \approx 0.1\text{--}0.3$). In actual cables, HTS wires are wound helically, so the incident angle of the magnetic field relative to the tape surface varies with circumferential position. This anisotropy effect creates non-uniform current distribution, directly impacting the design margin.

Cable Critical Current $I_c$ and Margin Design

The overall critical current of the cable, as the parallel sum of all HTS wires:

$$ I_c = \sum_{i=1}^{N} J_{c,i}(B_i, T_i) \cdot A_{sc,i} $$

Here, $N$ is the number of wires, $A_{sc,i}$ is the cross-sectional area of the superconducting layer for each wire. In practice, the operating current $I_{op}$ is set to about 60–70% of $I_c$ ($I_{op}/I_c \approx 0.6\text{--}0.7$). This margin is determined by the trade-off between AC loss and stability.

Three Components of AC Loss

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"Superconducting yet having loss" sounds contradictory. How can there be heat generation if resistance is zero?

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For direct current, the loss is indeed almost zero. But with alternating current, because the magnetic flux changes over time, three types of loss mechanisms occur. Collectively, these are called AC loss. In superconducting cable design, accurate evaluation of AC loss is directly linked to cooling system design, making it one of the most important calculation items.

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Three types? What are they, and how large is each?

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Let me explain them in order.

1. Hysteresis Loss $Q_h$ — Loss due to flux pinning within superconducting filaments, the main component of AC loss. Approximated by the Bean model (critical state model):

$$ Q_h = \frac{2}{3} \mu_0 J_c d_f \cdot \Delta B \quad \text{[J/m³/cycle]} $$
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Here, $d_f$ is the filament width (for REBCO wire, the conductor tape width, typically 4–12mm), $\Delta B$ is the variation amplitude of the external magnetic field. The key point is that it is proportional to $d_f$ — meaning hysteresis loss can be dramatically reduced by subdividing the filaments (striation). This is the reason why REBCO wire striation technology is actively researched.

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2. Coupling Loss $Q_c$ — Loss due to coupling currents flowing through the matrix metal (silver sheath or Hastelloy substrate) between filaments:

$$ Q_c = \frac{(\Delta B)^2}{2\mu_0} \cdot \frac{2\pi f \tau_c}{1 + (2\pi f \tau_c)^2} \quad \text{[W/m³]} $$
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$\tau_c$ is the coupling time constant, $\tau_c = \mu_0 l_p^2 / (8\pi^2 \rho_m)$. $l_p$ is the twist pitch length, $\rho_m$ is the resistivity of the matrix. Shorter twist pitch reduces $\tau_c$ and thus coupling loss. For NbTi wires, twist pitch is 10–20mm; for REBCO wires, an equivalent short pitch is achieved through transposed (displaced) structures.

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3. Eddy Current Loss $Q_e$ — Eddy current loss induced in normal-conducting metal parts like the stabilizing copper layer of HTS wires or the cable former (central conductor):

$$ Q_e = \frac{\pi^2 d^2 f^2 (\Delta B)^2}{6\rho_{cu}} \quad \text{[W/m³]} $$
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$d$ is the conductor thickness, $\rho_{cu}$ is the resistivity of copper. Copper at 77K has about 7 times higher conductivity than at room temperature, so eddy current loss can be larger than expected. Especially if the cable former is made of copper, this loss can become non-negligible.

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So the total AC loss becomes the cooling load. Specifically, how large is it?

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For an AmpaCity-class 10kV, 2.3kA HTS cable, AC loss is about 1–3 W/m. The required power for the refrigerator to remove this at 77K, considering Carnot efficiency, is 10–15 times the loss (COP ≈ 0.07–0.1), so in terms of electrical input, it's 10–45 W/m. For a 1km cable, the entire cooling system would be equivalent to 10–45 kW. This is sufficiently smaller than the transmission loss of copper cables (100–200 W/m for the same capacity), making it economically viable.

Electromagnetic-Thermal Coupling and Quench

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If temperature rises due to AC loss, $J_c$ decreases... doesn't that create a vicious cycle?

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Exactly. That is the essence of quench (irreversible loss of the superconducting state). Writing the governing equation for electromagnetic-thermal coupling:

$$ \rho C_p \frac{\partial T}{\partial t} = \nabla \cdot (\kappa \nabla T) + \mathbf{E} \cdot \mathbf{J} - q_{cool}(T) $$
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The second term on the right, $\mathbf{E} \cdot \mathbf{J}$, is the AC loss (+ Joule heating during transition to normal state), and the third term, $q_{cool}$, is cooling by liquid nitrogen. From the E-J power law, $E \cdot J = E_0 J^{n+1}/J_c^n$, so when $J$ approaches $J_c$, heat generation increases sharply → temperature rises → $J_c$ decreases → heat generation increases further, entering a positive feedback loop. This is quench.

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That's scary... What happens if a cable quenches?

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If a local quench occurs, that region transitions to the normal state, generating significant Joule heat. HTS wires have poor thermal conductivity (amorphous-like ceramic layers), so quench propagation speed is slow (a few mm/s to a few cm/s, extremely slow compared to NbTi/Nb₃Sn's tens of m/s). This is problematic because delayed detection can lead to local temperatures reaching several hundred degrees, burning out the wire. Therefore, quench detection and propagation analysis is the most critical issue for safety design. Predicting quench initiation conditions and propagation speed through coupled FEM analysis is essential for designing protection circuits.

Coffee Break Yomoyama Talk

AmpaCity — The World's First Commercial HTS Cable Grid

The AmpaCity project in Essen, Germany (2014–) is the world's first commercial case, laying a 1km, 10kV, 40MVA HTS cable underground in the city center, replacing three circuits of conventional 110kV OF cables. Notably, the step-down from 110kV to 10kV eliminated the need for a substation, freeing up valuable space in the city center. Cooling is performed by two Stirling refrigerators at both ends, with a redundant design allowing power transmission to continue even if one fails. In the design process of this project, COMSOL Multiphysics was extensively used for electromagnetic-thermal-fluid three-physics coupled analysis of the HTS cable. It can be said that this project could not have been realized without FEM analysis.

Numerical Methods and Implementation

FEM Formulation — A-V Method and H-formulation

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What's different about FEM analysis for superconducting cables compared to ordinary electromagnetic field analysis? Isn't solving Maxwell's equations enough?

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Solving Maxwell's equations is the same, but the extremely nonlinear E-J characteristics of superconductors create numerical difficulties. The choice of formulation determines the success of the calculation. There are mainly two approaches.

The A-V method (Magnetic Vector Potential method) is the standard method for electromagnetic field analysis, using the magnetic vector potential $\mathbf{A}$ and electric scalar potential $V$ as unknowns, with $\mathbf{B} = \nabla \times \mathbf{A}$, $\mathbf{E} = -\partial\mathbf{A}/\partial t - \nabla V$:

$$ \nabla \times \left(\frac{1}{\mu}\nabla \times \mathbf{A}\right) + \sigma\frac{\partial \mathbf{A}}{\partial t} + \sigma\nabla V = \mathbf{J}_s $$
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However, in the superconductor region, the nonlinear resistivity $\rho_{sc}(J)$ based on the E-J power law is used instead of $\sigma$. The problem is that this $\rho_{sc}$ changes by more than 10 orders of magnitude depending on $J$, causing the condition number of the Jacobian matrix to deteriorate extremely.

In contrast, the H-formulation, which has become mainstream in recent superconducting analysis, is:

$$ \nabla \times \left(\rho_{sc}(|\nabla \times \mathbf{H}|) \cdot \nabla \times \mathbf{H}\right) + \mu \frac{\partial \mathbf{H}}{\partial t} = 0 $$
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You use the magnetic field $\mathbf{H}$ directly as the unknown? Why is that better?

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H-formulation has three advantages. First, current density is naturally obtained as $\mathbf{J} = \nabla \times \mathbf{H}$, making evaluation of E-J characteristics direct. Second, magnetic field penetration can be handled naturally by simply setting a very large resistivity ($\rho_{air} \sim 1\,\Omega\cdot\text{m}$) in the region outside the superconductor (air region). Third, in 2D cross-sectional analysis, it becomes a single scalar variable ($H_z$), resulting in fewer degrees of freedom and better computational efficiency.

The HTS modeling guide for COMSOL also recommends H-formulation, and the majority of academic papers adopt this approach.

Mesh Strategy — Thin-Film Approximation and Multi-Scale

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HTS wires have a YBCO layer that's 1μm thick, right? The whole cable is like 100mm in diameter, isn't it? Can you mesh that with the same elements?

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Sharp observation. REBCO wire is typically 4–12mm wide, with a total thickness of 0.1mm, and the superconducting YBCO layer within it is only 1–2μm. If the cable outer diameter is 100mm, the scale...