Reflow soldering thermal analysis
Theory and Physics
Overview
Teacher! Today's topic is about reflow soldering thermal analysis, right? What is it like?
Optimizing the temperature profile inside a reflow oven for electronic components. Controlling TAL (Time Above Liquidus) and peak temperature.
Governing Equations
I see... Reflow soldering heat seems simple at first glance, but it's actually very profound, isn't it?
Discretization Methods
How do you actually solve this equation on a computer?
We use spatial discretization by the Finite Element Method (FEM). We assemble the element stiffness matrix and construct the global stiffness equation.
We perform transformation to the weak form (variational form) and use formulation by the Galerkin method using test functions and shape functions. The choice of element type (low-order elements vs. high-order elements, full integration vs. reduced integration) directly affects the trade-off between solution accuracy and computational cost.
Matrix Solution Algorithms
What exactly are matrix solution algorithms?
Solve the simultaneous equations by direct methods (LU decomposition, Cholesky decomposition) or iterative methods (CG method, GMRES method). For large-scale problems, preconditioned iterative methods are effective.
| Solver | Classification | Memory Usage | Applicable Scale |
|---|---|---|---|
| LU decomposition | Direct Method | O(n²) | Small to Medium Scale |
| Cholesky decomposition | Direct Method (Symmetric Positive Definite) | O(n²) | Small to Medium Scale |
| PCG Method | Iterative Method | O(n) | Large Scale |
| GMRES method | Iterative Method | O(n·m) | Large Scale / Non-symmetric |
| AMG Preconditioner | Preprocessing | O(n) | Very Large Scale |
So, if you cut corners on the finite element method part, you'll pay for it later. I'll keep that in mind!
Implementation in Commercial Tools
So, what software can be used to do reflow soldering thermal analysis?
| Tool Name | Developer/Current | Main File Formats |
|---|---|---|
| Ansys Fluent | Ansys Inc. | .cas, .dat, .msh, .jou |
| Simcenter STAR-CCM+ | Siemens Digital Industries Software | .sim, .java, .csv |
| Abaqus FEA (SIMULIA) | Dassault Systèmes SIMULIA | .inp, .odb, .cae, .sta, .msg |
| Ansys Mechanical (formerly ANSYS Structural) | Ansys Inc. | .cdb, .rst, .db, .ans, .mac |
| COMSOL Multiphysics | COMSOL AB | .mph |
Vendor Lineage and Product Integration History
Are the origins of each software quite dramatic?
Ansys Fluent
Next is about Ansys Fluent. What's the story?
Developed by Fluent Inc. Acquired by Ansys in 2006. A general-purpose CFD solver based on unstructured grids.
Current affiliation: Ansys Inc.
Simcenter STAR-CCM+
Next is about Simcenter STAR. What's the story?
Developed by CD-adapco. Acquired by Siemens in 2016 and integrated into the Simcenter brand. Polyhedral meshing is a key feature.
Current affiliation: Siemens Digital Industries Software
After hearing this, I finally understand why development is so important!
Abaqus FEA (SIMULIA)
What exactly is Abaqus FEA?
Developed in 1978 by HKS (Hibbitt, Karlsson & Sorensen). Acquired by Dassault Systèmes in 2005 and integrated into the SIMULIA brand.
Current affiliation: Dassault Systèmes SIMULIA
Wow, the story of development is super interesting! Tell me more.
File Formats and Interoperability
Are there any points to note when transferring data between different software?
| Format | Extension | Type | Overview |
|---|---|---|---|
| STEP | .stp/.step | Neutral CAD | ISO 10303 compliant 3D CAD data exchange format. Supports geometry + PMI. |
| IGES | .igs/.iges | Neutral CAD | Early CAD data exchange standard. Has issues with surface data compatibility. Transition to STEP is progressing. |
| CGNS | .cgns | CFD Data | CFD General Notation System. Standard exchange format for CFD results. |
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