Materials & Failure

Crystal & Microstructure Simulators

A focused Materials & Failure hub for crystal & microstructure tools, keeping related formulas, assumptions, and engineering checks together.

14 simulators

Adjacent categories

Simulator list

Binary Phase Diagram & Lever Rule Calculator
Crystal & Microstructure
Calculate phase fractions and compositions in binary systems with real-time diagrams. Supports isomorphous, eutectic, and peritectic types.
Bragg Diffraction Simulator — X-Ray Crystallography
Crystal & Microstructure
Use Bragg's law 2d sin theta = n lambda to compute, in real time, the Bragg angle, diffraction angle 2 theta, effective d-spacing and maximum diffraction order from plan…
Crystal Lattice Deformation Simulator — Dislocation & Elastic-Plastic Visualization
Crystal & Microstructure
Simulate metallic crystal lattice deformation with a spring-mass model. Adjust strain, type, and defects to explore atomic-scale elasticity and dislocations.
Crystal Growth Simulator
Crystal & Microstructure
Simulate fractal crystal growth with DLA. Watch colored particles form dendritic snowflakes and estimate their fractal dimension in this interactive CAE tool.
Crystal Lattice Structure Visualizer
Crystal & Microstructure
Visualize SC, BCC, FCC, and HCP crystal lattice structures in 3D. Interactively explore packing fraction, coordination number, and lattice constant relationships.
Crystal Lattice Viewer — BCC, FCC, Diamond, HCP & More
Crystal & Microstructure
Visualize 3D crystal structures (SC, BCC, FCC, HCP & more) with interactive rotation. Calculate coordination numbers and atomic packing factors.
Crystal Structure Simulator — SC/BCC/FCC/HCP/Diamond
Crystal & Microstructure
Visualize unit cells and calculate packing fraction for five crystal structures. Enter Miller indices to find interplanar spacing.
X-Ray Diffraction (XRD) Calculator
Crystal & Microstructure
Compute XRD peak positions, d-spacings, and crystallite sizes for FCC, BCC, SC, HCP, and diamond structures using Bragg's law.
Crystal Structure & Miller Indices Visualizer
Crystal & Microstructure
Visualize crystal unit cells (SC, BCC, FCC, HCP, NaCl) and calculate d-spacing, Bragg angles, and X-ray diffraction patterns with this interactive tool.
Jominy Hardenability Simulator — Carbon Equivalent and Heat Treatment
Crystal & Microstructure
Compute the IIW carbon equivalent CE, the max quench hardness HRC_max, the ideal critical diameter D_I and the weldability regime (no preheat / mild preheat / heavy preh…
Binary Alloy Phase Diagram & Solidification Simulator
Crystal & Microstructure
Interactive simulator for Cu-Ni, Sn-Pb & Fe-C phase diagrams. Use the lever rule to compute solid fractions instantly. Explore equilibrium solidification.
Scherrer Equation Simulator — Crystallite Size from X-Ray Diffraction
Crystal & Microstructure
Use the Scherrer equation D = K lambda / (beta cos theta) to compute, in real time, the crystallite size D, corrected FWHM beta_corr, uncorrected D and applicability fla…
Schmid Factor Simulator — Slip System Activation in Single Crystals
Crystal & Microstructure
Schmid factor calculator computing m = cos(lambda) cos(phi) for slip-system activation. Real-time resolved shear stress, yield stress and safety factor.
Thermo-Mechanical Fatigue (TMF) Twin Test Simulator
Crystal & Microstructure
Predict the thermo-mechanical fatigue life of gas turbine blades and other high-temperature components where temperature and mechanical stress cycle together.

How to Use

  1. Select crystal system (cubic, hexagonal, tetragonal, or orthorhombic) from the dropdown menu
  2. Input lattice parameters (a, b, c in Ångströms) and elastic constants (C11, C12, C44 in GPa)
  3. Choose grain orientation angles (Euler angles φ1, Φ, φ2 in degrees) to define crystallographic texture
  4. Set temperature (K) and strain rate (s⁻¹) for dynamic recrystallization predictions
  5. Run simulation to generate pole figures, stress-strain curves, and dislocation density evolution

Worked Example

For a face-centered cubic (FCC) aluminum alloy: lattice parameter a=4.05 Å, C11=108 GPa, C12=61 GPa, C44=28.3 GPa. Apply uniaxial tension at 300 K, strain rate 10⁻³ s⁻¹. After 15% plastic strain, dislocation density increases from 10¹² to 10¹⁴ m⁻², yield strength rises from 45 MPa (initial) to 180 MPa (work-hardened). The <111> slip system activates first; Schmid factor = 0.408 at 30° to loading axis.

Practical Notes

  1. Validate elastic constants against literature (NIST or ASM Handbook) before running multi-phase simulations
  2. For BCC steels (E=210 GPa, ν=0.30), expect lower dislocation mobility than FCC; adjust strain rate above 0.01 s⁻¹ to avoid serrated plastic flow
  3. Monitor Taylor factor evolution; values >3.5 indicate severe texture-induced anisotropy in sheet metals
  4. Temperature effects become dominant above 0.4Tm (homologous); activate thermal softening models for hot rolling (T>900°C for steel)