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Chemical Engineering

Distillation Column Design (McCabe-Thiele Method)

Calculate theoretical stages and reflux ratio for binary distillation in real time. Visualize VLE curves, operating lines, and stage step-off on canvas. Fenske and Underwood equations included.

Parameters
Relative Volatility α 2.50
Higher α = easier separation
Distillate Composition xD 0.95
Bottoms Composition xB 0.050
Feed Composition zF 0.500
Feed Condition q 1.00
0=sat. vapor / 1=sat. liquid / >1=subcooled
Reflux Ratio Multiplier R/Rmin 1.50
Theoretical Stages N
Min Stages Nmin
Min Reflux Rmin
Actual Reflux R
Feed Stage
Distillate Purity xD
Bottoms xB
Rel. Volatility α

Reflux Ratio vs Theoretical Stages

Design Equations

VLE (vapor-liquid equilibrium): $y = \dfrac{\alpha x}{1 + (\alpha-1)x}$

Rectifying operating line: $y = \dfrac{R}{R+1}x + \dfrac{x_D}{R+1}$

Fenske equation (minimum stages): $N_{min} = \dfrac{\log\!\left[\dfrac{x_D}{1-x_D}\cdot\dfrac{1-x_B}{x_B}\right]}{\log\alpha}$

q-line: $y = \dfrac{q}{q-1}x - \dfrac{z_F}{q-1}$

Process Engineering Applications: Petroleum refining (crude distillation, vacuum towers), chemical plants (ethanol-water separation), LNG production. Stage calculations are used for Aspen Plus model validation and column revamp studies.