Heat Sink Calculator
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Thermal Design

Heat Sink Thermal Resistance Calculator

Real-time calculation of fin efficiency, thermal resistance network, and junction temperature. Supports forced and natural convection. Instantly optimize power device and electronics cooling design.

Thermal Design Parameters
Heat Sink Material
Cooling Method
Power Dissipation Q50.0 W
Ambient Temperature T_a25 °C
Fin Height H30 mm
Number of Fins N10
Fin Thickness t_f1.5 mm
Base Width W100 mm
Heat Transfer Coeff. h50 W/m²K
θ_j-c (Device Spec.)1.50 K/W
θ_c-s (Interface Resistance)0.20 K/W
T_j Junction Temp. [°C]
θ_total [K/W]
Fin Efficiency η [%]
θ_s-a [K/W]
Thermal Resistance Network
Resistance Breakdown
Number of Fins vs Junction Temperature

Heat Sink Thermal Design Theory

Fin efficiency (rectangular fin):

$$\eta_{fin} = \frac{\tanh(mH)}{mH}, \quad m = \sqrt{\frac{h \cdot P}{k \cdot A_c}}$$

Overall fin array efficiency:

$$\eta_o = 1 - \frac{N \cdot A_{fin}}{A_{total}}(1 - \eta_{fin})$$

Sink-to-air thermal resistance:

$$\theta_{s\text{-}a} = \frac{1}{\eta_o \cdot h \cdot A_{total}}$$

Junction temperature:

$$T_j = T_a + Q \cdot (\theta_{j\text{-}c} + \theta_{c\text{-}s} + \theta_{s\text{-}a})$$
CFD Integration: This 1D thermal resistance model is used during pre-design stages before Icepak, FloTHERM, or similar CFD thermal analysis. For PCB-mounted devices, FEM analysis accounting for thermal spreading in the board is required. It is recommended to determine h from CFD analysis of the fin array airside, then verify using this tool.