抵抗加熱解析

Category: 解析 | Integrated 2026-04-06
Resistive heating FEA visualization: temperature contour in a resistive element, R(T) nonlinear coupling curve, and power dissipation P=I²R
抵抗加熱解析の概念図 — 抵抗体の温度分布、温度依存抵抗R(T)の非線形連成、電力散逸P=I²Rの関係

Overview

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先生! 今日は抵抗加熱解析の話なんですよね? どんなものなんですか?


Theory and Physics

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Electric resistance heating. Electric furnace/heater design. Nonlinear coupling of temperature-dependent electrical resistance.




Governing Equations




$$ P = I^2 R = \frac{V^2}{R} $$
$$ R(T) = R_0(1 + \alpha_R(T-T_0)) $$



🧑‍🎓

I see... Describing resistance heating analysis seems simple at first glance, but it's actually quite profound, isn't it?


Discretization Methods

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How do you actually solve these equations on a computer?


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We use spatial discretization by the Finite Element Method (FEM). We assemble the element stiffness matrix and construct the global stiffness equation.


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We perform transformation to the weak form (variational form) and use formulation by the Galerkin method using test functions and shape functions. The choice of element type (low-order elements vs. high-order elements, full integration vs. reduced integration) directly affects the trade-off between solution accuracy and computational cost.




Matrix Solution Algorithms

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What exactly are matrix solution algorithms?


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We solve the simultaneous equations using direct methods (LU decomposition, Cholesky decomposition) or iterative methods (CG method, GMRES method). For large-scale problems, preconditioned iterative methods are effective.



Solution MethodClassificationMemory UsageApplicable Scale
LU decompositionDirect MethodO(n²)Small to Medium Scale
Cholesky decompositionDirect Method (Symmetric Positive Definite)O(n²)Small to Medium Scale
PCG MethodIterative MethodO(n)Large Scale
GMRES methodIterative MethodO(n·m)Large Scale / Non-symmetric
AMG PreconditionerPreprocessingO(n)Very Large Scale
🧑‍🎓

So, if you cut corners on the finite element method part, you'll pay for it later. I'll keep that in mind!


Implementation in Commercial Tools

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So, what software can be used to perform resistance heating analysis?


Tool NameDeveloper/CurrentMain File Format
COMSOL MultiphysicsCOMSOL AB.mph
JMAG-DesignerJSOL Corporation.jmag, .jproj
Ansys Mechanical (formerly ANSYS Structural)Ansys Inc..cdb, .rst, .db, .ans, .mac
MSC MarcHexagon (MSC Software).dat, .t16, .t19

Vendor Lineage and Product Integration History

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Is there a dramatic story behind the origins of each software?



COMSOL Multiphysics

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Tell me about "COMSOL Multiphysics"!


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Founded in Sweden in 1986. Started as FEMLAB with MATLAB integration, later renamed to COMSOL. Strong in multiphysics.

Current Affiliation: COMSOL AB



JMAG-Designer

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What exactly is JMAG?


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Developed by Japan's JSOL Corporation. An electromagnetic field analysis tool specialized for electrical equipment design.

Current Affiliation: JSOL Corporation




Ansys Mechanical (formerly ANSYS Structural)

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Tell me about "Ansys Mechanical"!


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Developed in 1970 by Swanson Analysis Systems Inc. (SASI). Based on APDL (Ansys Parametric Design Language).

Current Affiliation: Ansys Inc.


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Ah, I see! So that's how it was established in Sweden in '86.


File Formats and Interoperability

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Are there any points to note when transferring data between different software?


FormatExtensionTypeOverview
STEP.stp/.stepNeutral CAD3D CAD data exchange format compliant with ISO 10303. Supports geometry + PMI.
IGES.igs/.igesNeutral CADEarly CAD data exchange standard. Has compatibility issues with surface data. Transition to STEP is progressing.
MED.medMesh/ResultsDeveloped by EDF/CEA. Used by Code_Aster etc. HDF5-based.
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When converting models between different solvers, attention must be paid to the correspondence of element types, compatibility of material models, and differences in the representation of loads/boundary conditions. Particularly, high-order elements and special elements (cohesive elements, user-defined elements, etc.) often cannot be directly converted between solvers.


🧑‍🎓

I see... Formats seem simple at first glance, but they're actually quite profound, aren't they?


Practical Considerations

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Are there any "field wisdom" things that aren't in textbooks?


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