Thermal Resistance Network

Category: 熱解析 | Integrated 2026-04-06
CAE visualization for thermal resistance network theory - technical simulation diagram
熱抵抗ネットワーク

Theory and Physics

Overview

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Teacher! Today's topic is about thermal resistance networks, right? What are they?


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Electrical circuit analogy. Simplified analysis of composite walls and fins.



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Wow~, the electrical circuit analogy story is super interesting! Please tell me more.


Governing Equations




$$ R_{total}=\sum R_i \text{ (series)} $$
$$ 1/R_{total}=\sum 1/R_i \text{ (parallel)} $$



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So, if you cut corners on the thermal resistance network part, you'll pay for it later. I'll keep that in mind!


Discretization Methods

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How do you actually solve this equation on a computer?


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We use spatial discretization by the Finite Element Method (FEM). Assemble the element stiffness matrix and construct the global stiffness equation.


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We perform transformation to the weak form (variational form) and use formulation by the Galerkin method using test functions and shape functions. The choice of element type (low-order elements vs. higher-order elements, full integration vs. reduced integration) directly affects the trade-off between solution accuracy and computational cost.




Matrix Solution Algorithms

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What exactly are matrix solution algorithms?


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Solve the simultaneous equations by direct methods (LU decomposition, Cholesky decomposition) or iterative methods (CG method, GMRES method). Preconditioned iterative methods are effective for large-scale problems.



SolverClassificationMemory UsageApplicable Scale
LU decompositionDirect MethodO(n²)Small to Medium Scale
Cholesky decompositionDirect Method (Symmetric Positive Definite)O(n²)Small to Medium Scale
PCG MethodIterative MethodO(n)Large Scale
GMRES methodIterative MethodO(n·m)Large Scale / Non-symmetric
AMG PreconditionerPreprocessingO(n)Very Large Scale
🧑‍🎓

So, if you cut corners on the finite element method part, you'll pay for it later. I'll keep that in mind!


Implementation in Commercial Tools

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So, what software can be used to do thermal resistance networks?


Tool NameDeveloper/CurrentMain File Formats
Ansys Mechanical (formerly ANSYS Structural)Ansys Inc..cdb, .rst, .db, .ans, .mac
Abaqus FEA (SIMULIA)Dassault Systèmes SIMULIA.inp, .odb, .cae, .sta, .msg
COMSOL MultiphysicsCOMSOL AB.mph

Vendor Lineage and Product Integration History

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Are the origins of each software quite dramatic?



Ansys Mechanical (formerly ANSYS Structural)

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Tell me about "Ansys Mechanical"!


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Developed in 1970 by Swanson Analysis Systems Inc. (SASI). APDL (Ansys Parametric Design Language) based.

Current affiliation: Ansys Inc.



Abaqus FEA (SIMULIA)

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What exactly is Abaqus FEA?


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Developed in 1978 by HKS (Hibbitt, Karlsson & Sorensen). Acquired by Dassault Systèmes in 2005 and integrated into the SIMULIA brand.

Current affiliation: Dassault Systèmes SIMULIA


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After hearing this, I finally understand why the development is important!



COMSOL Multiphysics

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Tell me about "COMSOL Multiphysics"!


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Founded in Sweden in 1986. Started as FEMLAB with MATLAB integration, later renamed COMSOL. Strong in multiphysics.

Current affiliation: COMSOL AB


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Wow~, the story of its development is super interesting! Please tell me more.


File Formats and Interoperability

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Are there any points to note when transferring data between different software?


FormatExtensionTypeOverview
STEP.stp/.stepNeutral CAD3D CAD data exchange format compliant with ISO 10303. Supports geometry + PMI.
IGES.igs/.igesNeutral CADEarly CAD data exchange standard. Has issues with surface data compatibility. Migration to STEP is progressing.
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When converting models between different solvers, attention must be paid to the correspondence of element types, compatibility of material models, and differences in the representation of loads and boundary conditions. Especially, higher-order elements and special elements (cohesive elements, user-defined elements, etc.) often cannot be directly converted between solvers.


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I see... formats seem simple at first glance, but they're actually very deep, aren't they?


Practical Considerations

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Are there things like "field wisdom" that aren't in textbooks?


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Verifying mesh convergence, validating the appropriateness of boundary conditions, and performing sensitivity analysis of material parameters are extremely important.


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  • Mesh dependency verification: Confirm convergence with at least 3 levels of mesh density.
  • Boundary condition validity: Setting physically meaningful constraint conditions.
  • Result verification: Comparison with theoretical solutions, experimental data, and known benchmark problems.


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I've grasped the overall picture of thermal resistance networks! I'll try to be mindful of it in my practical work starting tomorrow.


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Yeah, you're doing great! Actually getting your hands dirty is the best way to learn. If you don't understand something, feel free to ask anytime.


Coffee Break Yomoyama Talk

Electrical Circuit Analogy of Thermal Resistance Networks

The thermal resistance network method, developed in the 1940s, applies electrical engineering circuit theory to thermal systems, with correspondences: heat flow rate → current, temperature difference → potential difference, thermal resistance → electrical resistance. Expanding this analogy using Kirchhoff's laws allows systematic solution of simultaneous equations for complex multi-node thermal circuits.

Physical Meaning of Each Term