Manufacturing Process Simulators

Draw the FLC using the Keeler-Goodwin formula. Overlay strain path and operating point to visualize forming margin.

Calculate thermal cycle T(t) and HAZ width using the Rosenthal analytical solution. Supports microstructure prediction from welding conditions.

Compare tolerance accumulation using worst-case, RSS, and Monte Carlo (50k samples) methods. Identify contributing components with a tornado chart.

Calculate gear ratio, output speed, output torque, and efficiency for spur and helical gears. Also computes total transmission ratio for multi-stage gear trains.

Calculate transmission efficiency, effective tension, and wrap angle for flat belt, V-belt, and chain drives. Also covers belt life and initial tension settings.

Calculate the relationship between bolt tightening torque, axial clamp force, and friction coefficient. Support torque method and torque-angle method for tightening management.

Calculate shear stress and twist angle due to torsional moment for solid and hollow shafts. Evaluate safety factor by selecting cross-section shape and material.

Calculate build time, material usage, and support material cost for FDM, SLA, and SLS processes. Supports optimization of layer thickness, infill rate, and build orientation.

Calculate displacement, velocity, acceleration, and jerk waveforms from displacement curves (cycloidal, modified trapezoidal). Real-time cam profile drawing.

Calculate spindle speed, feed rate, cutting depth, and cutting power from tool diameter, cutting speed, and feed per tooth. Recommended conditions for various materials and tool materials also referenced.

Calculate piston displacement, velocity, and acceleration as functions of crank angle for slider-crank mechanisms. Basic analysis tool for engine design.

Calculate moment of inertia, stored energy, and coefficient of fluctuation for flywheels. Useful for design of press machines and energy storage devices.

Calculate injection pressure, fill time, cooling time, and cycle time. Visualize effects of gate design, melt temperature, and mold temperature.

Calculate output link angle, angular velocity, and angular acceleration for four-bar linkage mechanisms with Grashof condition check. Basic mechanism synthesis tool.

Calculate transmission efficiency, lead angle, self-locking conditions, and output torque for worm gears. Supports optimization of worm gear design.

Calculate hydraulic cylinder extension/retraction thrust, flow rate, speed, hydraulic power, and seal pressure rating in real time.

Calculate pneumatic actuator cylinder thrust, air consumption, flow Cv, pressure drop, and cycle time in real time.

Calculate contact pressure, press-fit force, and hub/shaft stresses using Lamé equations. Visualize stress distribution by varying interference, material, and dimensions.