Cathodic Protection Design Calculator Back EN · ZH
Corrosion Protection

Cathodic Protection, Protection Current & Sacrificial Anode Design Calculator

Design calculation for ICCP/SACP system protection current, sacrificial anode count, mass, and service life. Real-time plotting of soil resistivity, Dwight formula, and pipe potential distribution.

Parameters
Presets
Pipeline / Structure
Total Surface Area A (m²) 100 m²
Coating Efficiency η_c 0.90
Bare area = A × (1−η_c)
Protection Current Density i_f (mA/m²) 20 mA/m²
Anode Material
Anode Material
Anode Efficiency η_a 0.85
Mass per Anode (kg) 7.0 kg
Design Life T_life (years) 20 yrs
Soil / Environment
Soil Resistivity ρ_soil (Ω·cm) 1000 Ω·cm
Anode Length L (m) 0.50 m
Pipeline Length L_pipe (m) 500 m
Protection Current I_cp (A)
Required Anode Count N
Total Anode Mass (kg)
Anode Service Life (yrs)
Anode Resistance Ra (Ω)
Protection Status
Pipe Cross-Section & Anode Layout Schematic
Pipe-to-Soil Potential E(x) Along Pipeline

Design Equations

Protection current: $I_{cp} = i_f \times A_{bare} = i_f \times A \times (1-\eta_c)$

Anode consumption: $m_a = \dfrac{I_{cp} \times T_{life} \times 8760}{\varepsilon \times \eta_a}$

Dwight formula (vertical rod anode resistance): $R_a = \dfrac{\rho_{soil}}{2\pi L}\left(\ln\dfrac{4L}{d}-1\right)$

Potential attenuation: $E(x) = E_0 \cdot e^{-\alpha x}$

CAE Integration: Setting cathodic protection current boundary conditions in pipeline corrosion simulation. Used as a design verification tool for electrochemical FEM (COMSOL Corrosion Module, etc.) and NACE SP0169 compliance check.