Fracture Toughness Calculator Back EN · ZH
Fracture Mechanics

Fracture Toughness & Critical Crack Size Calculator

Evaluate cracks using $K_I = Y\sigma\sqrt{\pi a}$. Instantly compute critical crack size, safety factor, and residual strength — visualized via FAD and residual strength curve.

Parameters
Material
KIC (MPa√m) 50
Yield stress σy (MPa) 300
Crack Geometry
Crack size a (mm) 10.0 mm
Geometry factor Y (override) — (auto)
Move slider to use manual value
Applied stress σ (MPa) 100 MPa
Target safety factor 2.0
KI (MPa√m)
KIC (MPa√m)
Safety factor KIC/KI
Critical crack a_cr (mm)
Residual strength σ_r (MPa)

Failure Assessment Diagram (FAD)

Residual Strength vs. Crack Size

Theory

Stress intensity factor: $K_I = Y \sigma \sqrt{\pi a}$

Fracture condition: $K_I = K_{IC}$

Critical crack size: $a_{cr} = \dfrac{1}{\pi}\left(\dfrac{K_{IC}}{Y\sigma}\right)^2$

Residual strength: $\sigma_r = \dfrac{K_{IC}}{Y\sqrt{\pi a}}$

CTOD: $\delta = \dfrac{K_I^2}{E \sigma_y}$

FAD assessment line (R6 Option 1): $K_r = \left(1 - 0.14L_r^2\right)\left(0.3 + 0.7\,e^{-0.65 L_r^6}\right)$,   $L_r = \sigma/\sigma_y$

CAE Integration: Input stresses from FEM solvers (ABAQUS/ANSYS) as σ for damage tolerance pre-screening. Useful for safety evaluation of aircraft, pressure vessels, and bridge structures, as well as inspection interval planning.