Thermal Analysis in Electromagnetic Forming

Category: 解析 | Integrated 2026-04-06

Theory and Physics

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Joule heating generated simultaneously with electromagnetic forming by pulsed high current. Temperature rise prediction during high-speed forming.




Governing Equations




$$ F = \mathbf{J} \times \mathbf{B} $$
$$ T_{rise} = \frac{\int J^2/\sigma \,dt}{\rho c_p} $$



🧑‍🎓

Professor, your explanation is easy to understand! The haze around the heat generation analysis during electromagnetic forming has cleared up.


Discretization Method

🧑‍🎓

How do you actually solve these equations on a computer?


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We use spatial discretization by the Finite Element Method (FEM). We assemble the element stiffness matrices and construct the global stiffness equation.


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We perform transformation to the weak form (variational form) and use formulation by the Galerkin method using test functions and shape functions. The choice of element type (low-order elements vs. high-order elements, full integration vs. reduced integration) directly affects the trade-off between solution accuracy and computational cost.




Matrix Solution Algorithm

🧑‍🎓

What exactly do you mean by matrix solution algorithm?


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We solve the simultaneous equations using direct methods (LU decomposition, Cholesky decomposition) or iterative methods (CG method, GMRES method). For large-scale problems, preconditioned iterative methods are effective.



Solution MethodClassificationMemory UsageApplicable Scale
LU decompositionDirect MethodO(n²)Small to Medium Scale
Cholesky decompositionDirect Method (Symmetric Positive Definite)O(n²)Small to Medium Scale
PCG MethodIterative MethodO(n)Large Scale
GMRES methodIterative MethodO(n·m)Large Scale / Non-symmetric
AMG PreconditionerPreprocessingO(n)Very Large Scale
🧑‍🎓

So, if you cut corners on the finite element method part, you'll pay for it later. I'll keep that in mind!


Implementation in Commercial Tools

🧑‍🎓

So, what software can be used to do heat generation analysis during electromagnetic forming?


Tool NameDeveloper/CurrentMain File Format
COMSOL MultiphysicsCOMSOL AB.mph
JMAG-DesignerJSOL Corporation.jmag, .jproj
Ansys Mechanical (formerly ANSYS Structural)Ansys Inc..cdb, .rst, .db, .ans, .mac
MSC MarcHexagon (MSC Software).dat, .t16, .t19

Vendor Lineage and Product Integration History

🧑‍🎓

Do the origins of each software have some dramatic stories?



COMSOL Multiphysics

🧑‍🎓

Tell me about "COMSOL Multiphysics"!


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Founded in Sweden in 1986. Started as FEMLAB with MATLAB integration, later renamed to COMSOL. Strong in multiphysics.

Current Affiliation: COMSOL AB



JMAG-Designer

🧑‍🎓

What exactly is JMAG?


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Developed by Japan's JSOL Corporation. An electromagnetic field analysis tool specialized for electrical equipment design.

Current Affiliation: JSOL Corporation




Ansys Mechanical (formerly ANSYS Structural)

🧑‍🎓

Tell me about "Ansys Mechanical"!


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Developed in 1970 by Swanson Analysis Systems Inc. (SASI). Based on APDL (Ansys Parametric Design Language).

Current Affiliation: Ansys Inc.


🧑‍🎓

Ah, I see! So that's how it was established in Sweden in 1986.


File Formats and Interoperability

🧑‍🎓

Are there any points to note when transferring data between different software?


FormatExtensionTypeOverview
STEP.stp/.stepNeutral CAD3D CAD data exchange format compliant with ISO 10303. Supports geometry + PMI.
IGES.igs/.igesNeutral CADEarly CAD data exchange standard. Has issues with surface data compatibility. Transition to STEP is progressing.
MED.medMesh/ResultsDeveloped by EDF/CEA. Used by Code_Aster etc. HDF5-based.
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When converting models between different solvers, attention must be paid to the correspondence of element types, compatibility of material models, and differences in the representation of loads and boundary conditions. Particularly, high-order elements and special elements (cohesive elements, user-defined elements, etc.) often cannot be directly converted between solvers.


🧑‍🎓

I see... Formats seem simple at first glance, but they're actually very deep, aren't they?


Practical Considerations

🧑‍🎓

Are there things like "field wisdom" that aren't written in textbooks?


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