Analysis of Heat Treatment for Strengthened Glass

Category: 解析 | Integrated 2026-04-06
CAE visualization for glass tempering theory - technical simulation diagram
ガラス強化熱処理解析

Theory and Physics

Overview

🧑‍🎓

Teacher! Today's topic is about glass strengthening heat treatment analysis, right? What is it about?


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Formation of residual compressive stress on the glass surface through rapid cooling. Safety design of air-quenched strengthened glass. Prediction of fracture patterns.




Governing Equations




$$ \sigma_{res}(x) = \frac{E\alpha}{1-\nu}[\bar{T} - T(x)] $$
$$ \text{compression at surface, tension at center} $$




Discretization Methods

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How do you actually solve this equation on a computer?


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We use spatial discretization by the Finite Element Method (FEM). We assemble the element stiffness matrix and construct the global stiffness equation.


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We perform transformation to the weak form (variational form) and use formulation by the Galerkin method using test functions and shape functions. The choice of element type (low-order elements vs. higher-order elements, full integration vs. reduced integration) is directly linked to the trade-off between solution accuracy and computational cost.




Matrix Solution Algorithms

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What exactly are matrix solution algorithms?


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Solve the simultaneous equations by direct methods (LU decomposition, Cholesky decomposition) or iterative methods (CG method, GMRES method). Preconditioned iterative methods are effective for large-scale problems.



SolverClassificationMemory UsageApplicable Scale
LU decompositionDirect MethodO(n²)Small to Medium Scale
Cholesky decompositionDirect Method (Symmetric Positive Definite)O(n²)Small to Medium Scale
PCG MethodIterative MethodO(n)Large Scale
GMRES methodIterative MethodO(n·m)Large Scale / Non-symmetric
AMG PreconditionerPreprocessingO(n)Very Large Scale
🧑‍🎓

So, if you cut corners on the finite element method part, you'll pay for it later. I'll keep that in mind!


Implementation in Commercial Tools

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So, what software can be used to perform glass strengthening heat treatment analysis?


Tool NameDeveloper/CurrentMain File Formats
Ansys Mechanical (formerly ANSYS Structural)Ansys Inc..cdb, .rst, .db, .ans, .mac
Abaqus FEA (SIMULIA)Dassault Systèmes SIMULIA.inp, .odb, .cae, .sta, .msg
MSC MarcHexagon (MSC Software).dat, .t16, .t19
COMSOL MultiphysicsCOMSOL AB.mph
SimufactN/A

Vendor Lineage and Product Integration History

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Does each software have a dramatic origin story?



Ansys Mechanical (formerly ANSYS Structural)

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Tell me about "Ansys Mechanical"!


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Developed in 1970 by Swanson Analysis Systems Inc. (SASI). APDL (Ansys Parametric Design Language) based.

Current Affiliation: Ansys Inc.



Abaqus FEA (SIMULIA)

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What exactly is Abaqus FEA?


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Developed in 1978 by HKS (Hibbitt, Karlsson & Sorensen). Acquired by Dassault Systèmes in 2005 and integrated into the SIMULIA brand.

Current Affiliation: Dassault Systèmes SIMULIA


🧑‍🎓

After hearing this, I finally understand why the development is so important!



MSC Marc

🧑‍🎓

Tell me about "MSC Marc"!


🎓

A nonlinear FEA solver developed by MARC Analysis Research Corp. Acquired by MSC Software. Strong in large deformation and contact.

Current Affiliation: Hexagon (MSC Software)


🧑‍🎓

Wow, the story of its development is super interesting! Tell me more.


File Formats and Interoperability

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Are there any points to note when transferring data between different software?


FormatExtensionTypeOverview
STEP.stp/.stepNeutral CAD3D CAD data exchange format compliant with ISO 10303. Supports geometry + PMI.
IGES.igs/.igesNeutral CADEarly CAD data exchange standard. Has issues with surface data compatibility. Transition to STEP is progressing.
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When converting models between different solvers, attention must be paid to the correspondence of element types, compatibility of material models, and differences in the representation of loads and boundary conditions. Particularly, higher-order elements and special elements (cohesive elements, user-defined elements, etc.) often cannot be directly converted between solvers.


🧑‍🎓

I see... Formats may seem simple at first glance, but they're actually very deep.


Practical Considerations

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Are there any "field wisdom" things not covered in textbooks?


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Verifying mesh convergence, validating the appropriateness of boundary conditions, and performing sensitivity analysis of material parameters are extremely important.


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