Sandwich Panel Bending Calculator
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Structural Calculator

Sandwich Panel Bending Calculator

Real-time calculation of face sheet stress, core shear stress, mid-span deflection, buckling load, wrinkling stress, and bending stiffness. Ideal for aerospace, civil, and automotive composite panel design.

Parameters
Load Condition
Load & Span
Span L1000 mm
Width b500 mm
Load intensity q / P5.0 kPa
Face Sheet
Face thickness t_f1.5 mm
Face modulus E_f70 GPa
Face yield stress σ_y270 MPa
Core
Core thickness t_c25 mm
Core modulus E_c0.10 GPa
Core shear modulus G_c0.050 GPa
Core shear strength τ_y1.50 MPa
Face Stress σ [MPa]
Core Shear τ [MPa]
Deflection δ [mm]
Buckling P_cr [kN]
Wrinkling σ_w [MPa]
Bending Stiffness D [N·m]
Stress vs. Allowable
Deflection vs. Span Ratio

Governing Equations

Equivalent bending stiffness:

$$D = \frac{E_f t_f d^2}{2} + \frac{E_f t_f^3}{6} + \frac{E_c t_c^3}{12}$$

where $d = t_c + t_f$ (distance between face centroids)

Face stress: $\sigma_f = \dfrac{M \cdot e}{D}$,  $e = d/2$

Core shear stress: $\tau_c = \dfrac{V}{d \cdot b}$

Mid-span deflection (UDL, SS, with shear):

$$\delta = \frac{5qL^4}{384D} + \frac{qL^2}{8 A_c G_c}$$

Wrinkling stress: $\sigma_w \approx 0.5(E_f E_c G_c)^{1/3}$

CAE Note: When modelling in Abaqus or Nastran, the sandwich can be represented as equivalent single-layer shell elements using homogenized properties, or as layered composite shells. Core shear moduli are typically obtained via homogenization of the cellular geometry.