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Internal Flow — Ducts, Pipes & HVAC

Pressure drop, developing flow, secondary flows in bends, flow distribution in manifolds, and HVAC system CFD simulation.

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Quick Explainer

🧑‍🎓 Student

Why does flow in a pipe bend create secondary flows, and why does it matter?

🎓 Engineer

Centrifugal force throws high-momentum fluid to the outer wall, driving counter-rotating Dean vortices perpendicular to the main flow. These enhance mixing and heat transfer but increase pressure drop. Important in compact heat exchangers, biomedical devices, and HVAC ductwork design.

🧑‍🎓 Student

How does a CFD simulation of an HVAC system differ from a network model?

🎓 Engineer

Network models (1D) are fast — they use pressure-drop correlations at nodes and branches. CFD resolves 3D velocity and temperature fields, capturing local hot spots, dead zones, and short-circuit flows that 1D models miss. Engineers use 1D for system-level sizing, 3D CFD for critical components.