液浸冷却

Category: 熱解析 | Integrated 2026-04-06
CAE visualization for immersion cooling theory - technical simulation diagram
液浸冷却

Theory and Physics

Overview

🧑‍🎓

Teacher! Today's topic is about immersion cooling, right? What exactly is it?


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Submerging electronic equipment in a cooling liquid. A new trend in data center cooling. Single-phase/Two-phase.



🧑‍🎓

After hearing this, I finally understand why submerging electronics in cooling liquid is so important!


Governing Equations




$$ q=h_{boiling}(T_w-T_{sat}) $$
$$ \text{Single-phase/Two-phase} $$



🧑‍🎓

Your explanation is easy to understand! The fog around the fundamentals describing immersion cooling has cleared up.


Discretization Methods

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How do you actually solve these equations on a computer?


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We use spatial discretization by the Finite Element Method (FEM). We assemble the element stiffness matrices and construct the global stiffness equation.


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We perform a transformation to the weak form (variational form) and use formulation by the Galerkin method using test functions and shape functions. The choice of element type (low-order elements vs. high-order elements, full integration vs. reduced integration) directly affects the trade-off between solution accuracy and computational cost.




Matrix Solution Algorithms

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What exactly are matrix solution algorithms?


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We solve the simultaneous equations using direct methods (LU decomposition, Cholesky decomposition) or iterative methods (CG method, GMRES method). For large-scale problems, preconditioned iterative methods are effective.



Solution MethodClassificationMemory UsageApplicable Scale
LU decompositionDirect MethodO(n²)Small to Medium Scale
Cholesky decompositionDirect Method (Symmetric Positive Definite)O(n²)Small to Medium Scale
PCG MethodIterative MethodO(n)Large Scale
GMRES methodIterative MethodO(n·m)Large Scale / Non-symmetric
AMG PreconditionerPreprocessingO(n)Very Large Scale
🧑‍🎓

So, if you cut corners on the finite element method part, you'll pay for it later. I'll keep that in mind!


Implementation in Commercial Tools

🧑‍🎓

So, what software can be used to do immersion cooling?


Tool NameDeveloper/CurrentMain File Formats
Ansys Mechanical (formerly ANSYS Structural)Ansys Inc..cdb, .rst, .db, .ans, .mac
Ansys FluentAnsys Inc..cas, .dat, .msh, .jou
Simcenter STAR-CCM+Siemens Digital Industries Software.sim, .java, .csv
COMSOL MultiphysicsCOMSOL AB.mph

Vendor History and Product Integration Background

🧑‍🎓

Is the origin story of each software quite dramatic?



Ansys Mechanical (formerly ANSYS Structural)

🧑‍🎓

Tell me about "Ansys Mechanical"!


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Developed in 1970 by Swanson Analysis Systems Inc. (SASI). APDL (Ansys Parametric Design Language) based.

Current affiliation: Ansys Inc.



Ansys Fluent

🧑‍🎓

Next is the story about Ansys Fluent. What's it about?


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Developed by Fluent Inc. Acquired by Ansys in 2006. A general-purpose CFD solver based on unstructured grids.

Current affiliation: Ansys Inc.


🧑‍🎓

After hearing this, I finally understand why the development is so important!



Simcenter STAR-CCM+

🧑‍🎓

Next is the story about Simcenter STAR. What's it about?


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Developed by CD-adapco. Acquired by Siemens in 2016 and integrated into the Simcenter brand. Known for polyhedral meshes.

Current affiliation: Siemens Digital Industries Software


🧑‍🎓

Wow, the story about the development is super interesting! Tell me more.


File Formats and Interoperability

🧑‍🎓

Are there any points to note when transferring data between different software?


FormatExtensionTypeOverview
STEP.stp/.stepNeutral CADISO 10303 compliant 3D CAD data exchange format. Supports geometry + PMI.
IGES.igs/.igesNeutral CADEarly CAD data exchange standard. Has issues with surface data compatibility. Transition to STEP is progressing.
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When converting models between different solvers, you need to pay attention to the correspondence of element types, compatibility of material models, and differences in the representation of loads and boundary conditions. Especially high-order elements and special elements (cohesive elements, user-defined elements, etc.) often cannot be directly converted between solvers.


🧑‍🎓

I see... formats seem simple at first glance, but they're actually very deep, aren't they?


Practical Considerations

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Are there things like "field wisdom" that aren't in textbooks?


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Verifying mesh convergence, validating the reasonableness of boundary conditions, and performing sensitivity analysis of material parameters are extremely important.


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  • Verification of mesh dependency: Confirm convergence with at least 3 levels of mesh density.
  • Validity of boundary conditions: Setting physically meaningful constraint conditions.
  • Result verification: Comparison with theoretical solutions, experimental data, and known benchmark problems.
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