Wireless Power Transmission
Theory: coupling coefficient and Q
Overview
Wireless EV charging is said to exceed 90% efficiency with coils more than 10 cm apart. How?
As coils separate, the fraction of transmitter flux linking the receiver — the coupling coefficient k — becomes quite small, far weaker than a transformer's k of 0.99 or more. Efficiency is still achievable by resonating both coils with capacitors and using low-loss (high-Q) coils. Maximum efficiency depends on the product of k and Q, so high Q compensates for small k. Design obtains k from electromagnetic analysis of coil shape and spacing, and estimates Q from winding and ferrite losses.
Maximum efficiency
Efficiency with both sides resonant and optimal load R_L = R₂√(1 + k²Q₁Q₂). M is mutual inductance and R coil resistance (loss).
Mutual inductance of coaxial circular coils
a is coil radius, d spacing, K and E complete elliptic integrals of the first and second kind. Self-inductance L ≈ N²μ₀a(ln(8a/r) − 2) (wire radius r = 1.5 mm) is 88.3 μH for 10 turns at 0.15 m radius.
From Tesla's dream to WiTricity
The idea of sending power without wires goes back to Tesla's experiments in the late 19th century. Short-range inductive charging has long powered devices like electric toothbrushes, but in 2007 Kurs and colleagues at MIT lit a 60 W bulb about 2 m away with two resonant coils, showing the potential of magnetic resonance. SAE J2954 later standardised the 85 kHz band for EV charging, with practical systems from a few to tens of kilowatts.
Worked examples
Example 1: spacing, coupling and maximum efficiency (radius 0.15 m, 10 turns)
| Spacing | Spacing/radius | Coupling k | Efficiency (Q = 100) | Efficiency (Q = 300) |
|---|---|---|---|---|
| 5 cm | 0.33 | 0.264 | 92.7% | 97.5% |
| 10 cm | 0.67 | 0.141 | 86.8% | 95.4% |
| 15 cm | 1.00 | 0.084 | 78.8% | 92.4% |
| 20 cm | 1.33 | 0.053 | 68.8% | 88.2% |
| 30 cm | 2.00 | 0.024 | 44.6% | 75.9% |
| 45 cm | 3.00 | 0.009 | 15.5% | 49.7% |
Example 2: required kQ and resonance
| Item | Value |
|---|---|
| kQ for 90% efficiency | 19.0 |
| kQ for 95% efficiency | 39.0 |
| Resonant capacitor at 85 kHz | 39.7 nF |
| Coil resistance for Q = 300 | 0.157 Ω |
| Coil resistance for Q = 100 | 0.472 Ω |
To keep 92% rather than 79% at 15 cm, coil resistance must be held to about 0.16 Ω.
Yes. At 85 kHz the skin effect crowds current to the conductor surface, so a thick solid wire's resistance is several times its DC value; Litz wire, twisted fine insulated strands, is used instead. A ferrite plate behind the coil concentrates flux, raising k and reducing leakage into the vehicle body. But ferrite has losses, and eddy currents in body steel lower Q. The simple formulas in the table omit these effects, so electromagnetic analysis of the real geometry is used to obtain k and component losses. Tolerance to misalignment matters too: a coil whose k changes greatly with a few centimetres of lateral offset is hard to use.
Design and analysis workflow
- Set target kQ from power, spacing and misalignment range.
- Vary coil shape and ferrite layout, computing k by electromagnetic analysis.
- Derive Q from Litz-wire AC resistance, ferrite loss and eddy losses in surrounding metal.
- Check resonant capacitors and load matching with circuit simulation.
- Confirm leakage fields meet human-exposure limits.
“Efficiency dropped once mounted on the car”
A receiver coil reached 93% at 15 cm on the test bench but dropped to 88% once mounted on the vehicle, and its surroundings heated up. The floor-pan steel was the cause: part of the coil's flux entered it, inducing eddy currents that lowered Q. Electromagnetic analysis including the steel reproduced the extra loss and efficiency drop. Enlarging the ferrite plate and adding an aluminium shield to keep flux off the steel restored efficiency to 92%.
Common mistakes
Mistakes and fixes
| Mistake | Effect | Fix |
|---|---|---|
| Q from DC resistance | Efficiency overestimated | Use AC resistance |
| Omitting nearby metal | Eddy losses missed | Include the body |
| Ignoring misalignment | Real-world efficiency drop | Compute k with offset |
| Ignoring load matching | Peak efficiency not reached | Match optimal load |
| No leakage-field check | Exposure limits exceeded | Compute surrounding field |
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