Eddy Current Displacement Sensor

Category: 電磁場解析 | Integrated 2026-04-06
CAE visualization for eddy current sensor theory - technical simulation diagram
渦電流式変位センサ

Theory and Physics

Overview

🧑‍🎓

Teacher! Today's topic is about eddy current displacement sensors, right? What are they like?


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Detects displacement via changes in eddy current coupling between an AC excitation coil and a conductive target. Non-contact, high resolution. Used for shaft vibration and gap measurement.



🧑‍🎓

Wow, the talk about AC excitation coils and conductivity is super interesting! Tell me more.


Governing Equations




$$ \Delta Z = f(d, \sigma, \mu, \omega) $$
$$ V_{out} = K \cdot \frac{d_0 - d}{d_0}V_{ref} $$



🧑‍🎓

Ah, I see! So that's how eddy current displacement sensors work.


Discretization Methods

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How do you actually solve these equations on a computer?


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We use spatial discretization via the Finite Element Method (FEM). We assemble the element stiffness matrices and construct the global stiffness equation.


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We transform to the weak form (variational form) and use formulation via Galerkin's method with test functions and shape functions. The choice of element type (low-order elements vs. higher-order elements, full integration vs. reduced integration) directly impacts the trade-off between solution accuracy and computational cost.




Matrix Solver Algorithms

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What exactly are matrix solver algorithms?


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Solve the simultaneous equations using direct methods (LU decomposition, Cholesky decomposition) or iterative methods (CG method, GMRES method). Preconditioned iterative methods are effective for large-scale problems.



SolverClassificationMemory UsageApplicable Scale
LU DecompositionDirect MethodO(n²)Small to Medium Scale
Cholesky DecompositionDirect Method (Symmetric Positive Definite)O(n²)Small to Medium Scale
PCG MethodIterative MethodO(n)Large Scale
GMRES MethodIterative MethodO(n·m)Large Scale / Non-symmetric
AMG PreconditionerPreprocessingO(n)Very Large Scale
🧑‍🎓

So, if you cut corners on the finite element method part, you'll pay for it later. I'll keep that in mind!


Implementation in Commercial Tools

🧑‍🎓

So, what software can you use to do eddy current displacement sensors?


Tool NameDeveloper/CurrentMain File Format
COMSOL MultiphysicsCOMSOL AB.mph
Ansys MaxwellAnsys Inc..aedt, .maxwell
JMAG-DesignerJSOL Corporation.jmag, .jproj
CST Studio SuiteDassault Systèmes SIMULIA.cst

Vendor Lineage and Product Integration History

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Do the origins of each software have some dramatic stories?



COMSOL Multiphysics

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Tell me about "COMSOL Multiphysics"!


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Founded in Sweden in 1986. Started as FEMLAB with MATLAB integration, later renamed to COMSOL. Strong in multiphysics.

Current Affiliation: COMSOL AB



Ansys Maxwell

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Tell me about "Ansys Maxwell"!


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Ansoft Maxwell. Low-frequency electromagnetic field analysis. Integrated into Ansys in 2008.

Current Affiliation: Ansys Inc.




JMAG-Designer

🧑‍🎓

What exactly is JMAG?


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Developed by Japan's JSOL Corporation. An electromagnetic field analysis tool specialized for electrical equipment design.

Current Affiliation: JSOL Corporation


🧑‍🎓

Ah, I see! So that's how it was founded in Sweden.


File Formats and Interoperability

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Are there any points to note when transferring data between different software?


FormatExtensionTypeOverview
STEP.stp/.stepNeutral CAD3D CAD data exchange format compliant with ISO 10303. Supports geometry + PMI.
IGES.igs/.igesNeutral CADEarly CAD data exchange standard. Has issues with surface data compatibility. Migration to STEP is progressing.
JT.jtLightweight 3DLightweight 3D format developed by Siemens. Standardized as ISO 14306.
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When converting models between different solvers, you need to pay attention to the correspondence of element types, material model compatibility, and differences in the representation of loads and boundary conditions. Especially, higher-order elements and special elements (cohesive elements, user-defined elements, etc.) often cannot be directly converted between solvers.


🧑‍🎓

I see... Formats seem simple at first glance, but they're actually quite deep, aren't they?


Practical Considerations

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Are there things like "field wisdom" that aren't in textbooks?


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Verifying mesh convergence, validating the appropriateness of boundary conditions, and performing sensitivity analysis of material parameters are extremely important.


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  • Mesh Dependency Verification: Confirm convergence with at least 3 levels of mesh density.
  • Boundary Condition Validity: Setting physically meaningful constraint conditions.
  • Result Verification: Comparison with theoretical solutions, experimental data, and known benchmark problems.



🎓

Yeah, you're doing great! Actually trying things out yourself is the best way to learn. If you don't understand something, feel free to ask anytime.


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