Rogowski coil (current sensor)
Principle: measuring current with an air-cored coil
Overview
In an inverter test someone wrapped a thin rope-like sensor around a cable to measure current. Can that really measure hundreds of amps?
That's a Rogowski coil — a long, thin coil with no core, closed into a loop around the conductor. The conductor's magnetic field threads the coil and induces a voltage proportional to how fast the current changes. With no core there is nothing to saturate, so it stays linear from tens of kiloamps down to nanosecond switching edges in power semiconductors.
Output voltage and mutual inductance
For a uniformly wound coil of $N$ turns with a rectangular cross-section of inner radius $a$, outer radius $b$ and height $h$:
With $N=500$, $a=50$ mm, $b=60$ mm and $h=10$ mm, $M \approx 182$ nH.
| Measured current | Coil output |
|---|---|
| 50 Hz, 1000 A rms | About 57 mV rms |
| Slope of 1 kA/µs | About 182 V |
Same coil — tens of millivolts at mains frequency, but over 100 V on a switching edge.
The output is set by $di/dt$. For mains-frequency work you want more turns for sensitivity; for power electronics you need a small $M$ or you'll overrun the input of the next stage. The design direction flips completely with the application — that's what makes this sensor interesting.
Why the position of the conductor doesn't matter
A closed, uniformly wound coil effectively measures the line integral of the field around its path — the left side of Ampère's law. So the output depends only on the total current passing through, not on where the conductor sits, and conductors outside the loop contribute nothing. The ideal breaks down when the winding is non-uniform or the loop is not closed, as at the joint of a clamp-on coil.
Born as a tool for measuring “magnetic voltage”
The Rogowski coil is named after the German electrical engineer Walter Rogowski. His 1912 paper with Steinhaus was not about measuring current: it described a long, thin coil for measuring the “magnetic voltage” — the line integral of the field — between two points in space. Close that coil into a loop and, by Ampère's law, it measures the current passing through. That use later became standard for current sensing.
Design calculations: integrator and bandwidth
The integrator
For an output of 1 V per 1000 A, $RC = M/10^{-3} \approx 182$ µs. A passive RC integrator only integrates well above $1/(2\pi RC) \approx 873$ Hz, so measuring 50 Hz needs an active integrator built around an op-amp.
Active integrators have a weakness too: any small DC offset at the input is integrated and the output drifts away. Practical integrators are therefore designed to stop integrating at very low frequency — one more reason a Rogowski coil cannot measure DC.
Self-resonance and the upper bandwidth
The coil above has self-inductance $L = NM \approx 91$ µH. With 50 pF of stray winding capacitance it resonates at about 2.4 MHz, with 200 pF at about 1.2 MHz, and the usable bandwidth lies well below that. To capture fast switching waveforms, reduce the turns to lower the inductance and make the coil thinner and shorter to lower the stray capacitance.
| Aspect | Rogowski coil | Current transformer (iron core) |
|---|---|---|
| Saturation | None | Saturates at high current or with DC bias |
| DC | Cannot measure | Cannot measure |
| Low-frequency sensitivity | Low (needs an integrator) | High |
| Fast currents | Good, up to self-resonance | Limited by core loss and saturation |
| Installation | Flexible; easy to retrofit | Often requires threading the conductor |
Assessing accuracy with field simulation
Worked example: error from the joint gap
For the same coil (500 turns, $a=50$ mm, $b=60$ mm), a gap with no winding at the clamp joint was modelled by integrating the flux linkage of every turn from the Biot–Savart field of an infinite straight conductor. Values are changes relative to the output with the conductor at the centre.
| Gap | Conductor 30 mm toward the gap | Conductor 30 mm away from the gap | External conductor 80 mm near the gap | External conductor 80 mm opposite |
|---|---|---|---|---|
| 0° | 0.00 % | 0.00 % | 0.00 % | 0.00 % |
| 5° | −1.72 % | +0.50 % | +3.08 % | −0.58 % |
| 10° | −3.39 % | +1.02 % | +5.87 % | −1.17 % |
With no gap it really is zero. But a 10° gap picks up more than 5% from an outside conductor.
In a switchboard with three-phase cables side by side, this crosstalk from neighbouring conductors is often the biggest error. The fixes are to orient the joint away from the adjacent phases, centre the conductor in the coil, and overlap the winding at the joint to shrink the gap. Check the position sensitivity by calculation like this, or by calibrating while moving the conductor.
Modelling with FEM
- There is no need to model every turn. Treat the coil cross-section as a region that carries no current and only picks up flux, and get the mutual inductance from the summed flux linkage of the turns.
- Iron structures nearby (switchboard enclosures, busbar brackets) change the field distribution, but Ampère's law still holds, so a closed coil is barely affected. They matter when there is a gap, and a gap near iron increases the error.
- At high frequency, skin and proximity effects skew the current distribution in the measured conductor. With a gap, the error then varies with frequency even for a centred conductor, so run an eddy-current analysis at the frequencies you need.
- To assess bandwidth, couple the coil to a circuit model that includes winding capacitance (sometimes treated as a distributed transmission line) and locate the self-resonance.
When the “noise” is really the electric field
When measuring power-semiconductor switching with a Rogowski coil, spikes unrelated to the current sometimes appear. Often the cause is capacitive coupling: the conductor voltage swinging at hundreds of volts per nanosecond injects current into the coil through stray capacitance. An electrostatic shield on the coil, a little more distance from the conductor, or a differential input stage all help. It is an electric-field problem, so a magnetic-only simulation will not reproduce it.
Common mistakes
Mistakes and fixes
| Mistake | Effect | Fix |
|---|---|---|
| Using a passive integrator at mains frequency | No real integration; amplitude and phase are wrong | Use an active integrator |
| Not checking output voltage for fast edges | The next stage saturates or is damaged | Estimate the maximum of $M\,di/dt$ |
| Pointing the joint at a neighbouring phase | Crosstalk errors of several percent | Turn the joint away from adjacent conductors |
| Measuring current with a DC component | The DC part disappears and the waveform shifts | Combine with a Hall-effect sensor or similar |
| Trusting waveforms near self-resonance | Ringing mistaken for current | Check the bandwidth and reduce turns if needed |
I'd like to calculate the coil parameters myself.
Check coil inductance with the coil inductance calculator and the basics of induction with the Faraday's law simulator. Iron-core sensing is covered in current transformer analysis, DC-capable sensing in Hall-effect sensors, and coils that measure flux directly in search coils.
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